Process Overview
This deployment is a pick-and-place automation solution for handling steel plates on a press line, using PICKSYS 3D vision and Doosan collaborative robots(Cobots).
By combining 3D vision with cobots, the system can handle unstandardized (non-uniform) steel plates safely and efficiently. It automates tasks that operators typically avoid, improving overall operating efficiency and helping increase job satisfaction on the floor.
Warranty Period : 1 year
Project Year : 2023
Project Duration : 8 weeks
Solution design & fabrication: 4 weeks
On-site installation: 2 weeks
Stabilization: 2 weeks
Project Background and Objectives
Automate undesirable tasks to help prevent operator turnover.
Replace high-payload, repetitive work with robots to help prevent musculoskeletal injuries and workplace incidents.
Maximize efficiency in repetitive loading/unloading work using a vision system.
Components
| Robot | Doosan Robotics A0912 Payload: 9 kg Reach: 1,200 mm Pick-it L SD vision 3D camera Processor 3.0, cable set Set of three (3) region markers Robot calibration plate |
|---|---|
| Peripherals | PICKSYS frame Vacuum gripper Dedicated jig Harness OP switch |
Workflow
| STEP 1. | Steel plates are processed at the press line |
|---|---|
| STEP 2. | The 3D vision system detects each steel plate |
| STEP 3. | Detected plate data is transferred to the collaborative robot |
| STEP 4. | The cobot picks the steel plate using a vacuum gripper |
| STEP 5. | The vision system identifies the target placement position |
| STEP 6. | The cobot places the steel plate at the designated location. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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This solution is an example of automating the repalletizing process for the export of Atlas batteries produced by Korea & Company. Due to the diverse import pallet specifications by country, palletizing patterns specified by client, and product varieties, the total number of possible scenarios exceeds 200. The goal is to ensure line stability by standardizing these variables and handling volumes of 10/min for medium-sized pallets and 6/min for large-sized pallets. [Pallet Feeder & Pallet Conveyor] It allows for the common use of more than five types of pallets per country, ensures a smooth Logistics cycle for 10 stacks, transfers disstacking pallets to the battery palletizing position while simultaneously aligning them, and transfers completed pallets to the discharge position. [Battery Aligner] Automatically aligns batteries fed in-line into 1st, 2nd (series/parallel), and 3rd layers according to the set palletizing pattern, then discharges them via a robot and repeats the operation of initialization. [Robot Palletizer] Repeats pick-and-place operations on aligned batteries at palletizing positions on the conveyor side according to designated locations and layers, and automatically feeds honeycomb to each layer according to settings. [Honeycomb Feeder & Aligner] Automatically aligns and feeds honeycomb to each layer of NO-BOX specification batteries.
테스트2
260707 산업 자동화 사례 영문 테스트
Korea & Company's palletizing solution prioritizes increased production volume and reduced workforce.
Process Overview
This deployment is a pick-and-place automation solution for handling steel plates on a press line, using PICKSYS 3D vision and Doosan collaborative robots(Cobots).
By combining 3D vision with cobots, the system can handle unstandardized (non-uniform) steel plates safely and efficiently. It automates tasks that operators typically avoid, improving overall operating efficiency and helping increase job satisfaction on the floor.
Warranty Period : 1 year
Project Year : 2023
Project Duration : 8 weeks
Solution design & fabrication: 4 weeks
On-site installation: 2 weeks
Stabilization: 2 weeks
Project Background and Objectives
Automate undesirable tasks to help prevent operator turnover.
Replace high-payload, repetitive work with robots to help prevent musculoskeletal injuries and workplace incidents.
Maximize efficiency in repetitive loading/unloading work using a vision system.
Components
| Robot | Doosan Robotics A0912 Payload: 9 kg Reach: 1,200 mm Pick-it L SD vision 3D camera Processor 3.0, cable set Set of three (3) region markers Robot calibration plate |
|---|---|
| Peripherals | PICKSYS frame Vacuum gripper Dedicated jig Harness OP switch |
Workflow
| STEP 1. | Steel plates are processed at the press line |
|---|---|
| STEP 2. | The 3D vision system detects each steel plate |
| STEP 3. | Detected plate data is transferred to the collaborative robot |
| STEP 4. | The cobot picks the steel plate using a vacuum gripper |
| STEP 5. | The vision system identifies the target placement position |
| STEP 6. | The cobot places the steel plate at the designated location. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.