Process Overview
This deployment is a box pick-and-place automation solution using a Box Picker Gripper.
As the name suggests, the Box Picker Gripper is designed to pick a wide range of objects. In this solution, it enables stable picking even when plastic boxes are open-top (without lids), improving handling reliability in box transfer operations.
Components
| Robot | Robot + gripper Box Picker Gripper Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | TVM1200 6-axis articulated robot 6 torque sensors Payload: 15 kg Repeatability: ±0.05 mm Reach: 1,432 mm Robot weight: 125 kg |
Workflow
| STEP 1. | The robot moves down to the pick position |
|---|---|
| STEP 2. | The gripper picks the box |
| STEP 3. | The robot moves up |
| STEP 4. | The robot moves to the target position |
| STEP 5. | The robot moves down |
| STEP 6. | The gripper places the box. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
YASKAWA Industrial Robot Hanger-Box Palletizing Automation
Process Overview This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance. Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.
Automated nut loading into the machine tool—plus complete teaching support!
Process Overview Philliper had been handling the process of inserting nuts into the machine tool manually. Due to the repetitive nature of the work and insufficient precision, this led to reduced productivity and quality issues. To resolve this, they implemented an automation solution using four Hyundai robots and two Doosan robots. Project Background and Objectives Background Philliper was experiencing work inefficiency and inconsistent quality in the existing nut-loading operation due to a manual process. Key issues Speed loss and quality variation occurring during manual operations Increased operator fatigue and reduced productivity Operator burden caused by repetitive tasks in the nut insertion process Objectives Improve production efficiency by automating repetitive tasks through robot deployment Secure consistent quality and reduce defect rates through accurate insertion Improve the work environment by reducing operator fatigue and strengthening safety
Automating Automotive Battery Palletizing: Safely Stack Batteries Weighing Over 60kg with the Yaskawa GP225 💪
This solution is an example of automating the repalletizing process for the export of Atlas batteries produced by Korea & Company. Due to the diverse import pallet specifications by country, palletizing patterns specified by client, and product varieties, the total number of possible scenarios exceeds 200. The goal is to ensure line stability by standardizing these variables and handling volumes of 10/min for medium-sized pallets and 6/min for large-sized pallets. [Pallet Feeder & Pallet Conveyor] It allows for the common use of more than five types of pallets per country, ensures a smooth Logistics cycle for 10 stacks, transfers disstacking pallets to the battery palletizing position while simultaneously aligning them, and transfers completed pallets to the discharge position. [Battery Aligner] Automatically aligns batteries fed in-line into 1st, 2nd (series/parallel), and 3rd layers according to the set palletizing pattern, then discharges them via a robot and repeats the operation of initialization. [Robot Palletizer] Repeats pick-and-place operations on aligned batteries at palletizing positions on the conveyor side according to designated locations and layers, and automatically feeds honeycomb to each layer according to settings. [Honeycomb Feeder & Aligner] Automatically aligns and feeds honeycomb to each layer of NO-BOX specification batteries.
Process Overview
This deployment is a box pick-and-place automation solution using a Box Picker Gripper.
As the name suggests, the Box Picker Gripper is designed to pick a wide range of objects. In this solution, it enables stable picking even when plastic boxes are open-top (without lids), improving handling reliability in box transfer operations.
Components
| Robot | Robot + gripper Box Picker Gripper Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | TVM1200 6-axis articulated robot 6 torque sensors Payload: 15 kg Repeatability: ±0.05 mm Reach: 1,432 mm Robot weight: 125 kg |
Workflow
| STEP 1. | The robot moves down to the pick position |
|---|---|
| STEP 2. | The gripper picks the box |
| STEP 3. | The robot moves up |
| STEP 4. | The robot moves to the target position |
| STEP 5. | The robot moves down |
| STEP 6. | The gripper places the box. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Related Use Cases
YASKAWA Industrial Robot Hanger-Box Palletizing Automation
Automated nut loading into the machine tool—plus complete teaching support!