Process layout
Project Overview
This case marks Korea’s first automated solution for modular housing window assembly, combining a KUKA industrial robot, a custom-designed robotic gripper, and a High Payload Track Motion system.
Space Factory introduced this automation system to reduce construction costs and ensure consistent quality in modular housing production.
Background & Objective
Traditionally, skilled workers manually assembled window frames on-site, which was time-consuming and labor-intensive. Meeting diverse client requirements also demanded a large workforce. In addition, the wide and complex work environment made real-time monitoring and process control difficult.
The goal of this project was to automate the window assembly process to significantly reduce work time, establish a standardized production system for consistent quality, and enhance process management through real-time production monitoring.
Components
| Robot | KUKA KR 210 R3100 Industrial Robot
With a maximum payload of 210kg and a working radius of 3,065mm, this robot is optimized for heavy-duty, high-precision operations. |
|---|---|
| Peripherals | These enable precise alignment and movement of wooden materials, automatic assembly of upper and lower window components, and transport of completed frames. |
Workflow
| STEP 1. | Material Input : Wooden materials are accurately aligned and transported using the custom-designed robotic gripper. |
|---|---|
| STEP 2. | Window Assembly : Based on a modular production system, upper and lower window components are assembled automatically. |
| STEP 3. | Frame Transfer : Completed wooden frames are safely and precisely moved by the robot. |
Features
Flexible Assembly:
Capable of assembling 42 different window patterns, allowing for customized modular production.Automated Process & Monitoring:
Real-time monitoring of robot operations enables rapid issue response and efficient process management.
Results
| Key Benefits | Increased Efficiency:
Compared to manual labor, work time was reduced by 30–40%, greatly improving productivity.
Cost Savings:
Standardized production and lower defect rates led to reduced construction costs.
Stable Quality:
Automation ensures consistent housing quality regardless of worker experience.
Mass Production Capability:
A small team can mass-produce a wide range of wooden housing windows in a short period. |
|---|---|
| Client Feedback | Space Factory commented:
"By automating the window assembly process, we were able to maintain consistent quality while significantly reducing construction time and cost. The real-time monitoring system powered by SOLlink Industrial has enabled us to manage production processes more efficiently and respond to issues on the ground with greater agility." |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
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A house built by robots?! Space Workshop automates everything from modular housing window Assembly! 🛠️🏠
This implementation case is the first solution in Korea to achieve residential window Assembly automation by combining KUKA industrial robots with a self-designed robot gripper and High Payload Track Motion. Space Workshop introduced the window Assembly automation system with the goal of reducing construction costs and producing modular homes of consistent quality.
Burr removal finished with deburring robot automation! Can it really be this easy? 😮
A robotic deburring system utilizing two robots to automatically remove burrs generated on the machined surface after knuckle processing for Honda Accord vehicles. It achieves perfect deburring of complex-shaped product surfaces through the collaboration of a positioning robot and a deburring robot, as well as the configuration of a dedicated deburring device for areas where the deburring tool has access. By integrating with the processing line, it implements automation for deburring, cleaning, Inspection , rust prevention, and packaging, resulting in a fully automated complete process.
Process layout
Project Overview
This case marks Korea’s first automated solution for modular housing window assembly, combining a KUKA industrial robot, a custom-designed robotic gripper, and a High Payload Track Motion system.
Space Factory introduced this automation system to reduce construction costs and ensure consistent quality in modular housing production.
Background & Objective
Traditionally, skilled workers manually assembled window frames on-site, which was time-consuming and labor-intensive. Meeting diverse client requirements also demanded a large workforce. In addition, the wide and complex work environment made real-time monitoring and process control difficult.
The goal of this project was to automate the window assembly process to significantly reduce work time, establish a standardized production system for consistent quality, and enhance process management through real-time production monitoring.
Components
| Robot | KUKA KR 210 R3100 Industrial Robot
With a maximum payload of 210kg and a working radius of 3,065mm, this robot is optimized for heavy-duty, high-precision operations. |
|---|---|
| Peripherals | These enable precise alignment and movement of wooden materials, automatic assembly of upper and lower window components, and transport of completed frames. |
Workflow
| STEP 1. | Material Input : Wooden materials are accurately aligned and transported using the custom-designed robotic gripper. |
|---|---|
| STEP 2. | Window Assembly : Based on a modular production system, upper and lower window components are assembled automatically. |
| STEP 3. | Frame Transfer : Completed wooden frames are safely and precisely moved by the robot. |
Features
Flexible Assembly:
Capable of assembling 42 different window patterns, allowing for customized modular production.Automated Process & Monitoring:
Real-time monitoring of robot operations enables rapid issue response and efficient process management.
Results
| Key Benefits | Increased Efficiency:
Compared to manual labor, work time was reduced by 30–40%, greatly improving productivity.
Cost Savings:
Standardized production and lower defect rates led to reduced construction costs.
Stable Quality:
Automation ensures consistent housing quality regardless of worker experience.
Mass Production Capability:
A small team can mass-produce a wide range of wooden housing windows in a short period. |
|---|---|
| Client Feedback | Space Factory commented:
"By automating the window assembly process, we were able to maintain consistent quality while significantly reducing construction time and cost. The real-time monitoring system powered by SOLlink Industrial has enabled us to manage production processes more efficiently and respond to issues on the ground with greater agility." |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Full automation of injection molding line logistics with AMR logistics robots
This case study demonstrates an inline logistics solution that utilizes the Yujin Robot GoCart180 and an upper conveyor module to automatically transport plastic injection products from the injection molding machine to the shipping facility.
A house built by robots?! Space Workshop automates everything from modular housing window Assembly! 🛠️🏠
This implementation case is the first solution in Korea to achieve residential window Assembly automation by combining KUKA industrial robots with a self-designed robot gripper and High Payload Track Motion. Space Workshop introduced the window Assembly automation system with the goal of reducing construction costs and producing modular homes of consistent quality.
Burr removal finished with deburring robot automation! Can it really be this easy? 😮
A robotic deburring system utilizing two robots to automatically remove burrs generated on the machined surface after knuckle processing for Honda Accord vehicles. It achieves perfect deburring of complex-shaped product surfaces through the collaboration of a positioning robot and a deburring robot, as well as the configuration of a dedicated deburring device for areas where the deburring tool has access. By integrating with the processing line, it implements automation for deburring, cleaning, Inspection , rust prevention, and packaging, resulting in a fully automated complete process.