marosol

Solution thumbnail

Process layout

본 솔루션은 AI 비전 기반의 팔레타이징 공정과 AMR 자율주행 운송 시스템을 통합한 물류 자동화 솔루션입니다.

공정은 자율주행 AMR을 통한 박스 투입 → AI 비전 기반 비정형 박스 인식 → 산업로봇 정형 팔레타이징 → AMR을 통한 완제품 팔레트 배출의 흐름으로 

구성되어 있으며 팔레타이징과 공정 간 물류 이송을 하나의 자동화 시스템으로 설계하였습니다.

Components

Robot

산업로봇: KUKA KR 70 R2100

Peripherals

산업로봇: KUKA KR 70 R2100

Workflow

STEP 1.AMR이 SLAM 기반 자율주행으로 도킹 스테이션에 정밀 정차
STEP 2.AMR이 SLAM 기반 자율주행으로 도킹 스테이션에 정밀 정차
STEP 3.AMR이 SLAM 기반 자율주행으로 도킹 스테이션에 정밀 정차

Key Features

개입이 없는 복합 공정 자동화

스테이션 진입(도킹)과 산업로봇의 팔레타이징 공정 간에 신호 송수신을 통해 공정 간 작업 흐름을 자동으로 제어함으로써 인력 개입 없는 무인 물류 자동화 라인을 구현하였습니다.

Implementation Results

Key Metrics
물류 처리 자동화 및 생산성 향상
물류 처리 자동화 및 생산성 향상
Client Feedback
"본 시스템 도입 이후 AI 비전 기반 팔레타이징과 AMR 운송이 자동으로 연계되면서 물류 처리 속도가 크게 향상되었습니다"
Banner image

Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.

MJ TEST

Application Field
Industry > Metal·Plastics, Application > Inspection, Sector > Manufacturing

Recommended Solution

Successfully automated the Samlak heat treatment loading process!🙌 We even built a perfect jig design. (ft. Hyundai Robotics Industrial Robot)

Successfully automated the Samlak heat treatment loading process!🙌 We even built a perfect jig design. (ft. Hyundai Robotics Industrial Robot)

Process Overview This project involved the introduction of automated loading/unloading to ensure uniform heat treatment of the carrier mid-planet , a key component of automotive transmissions. The client implemented automation to address several issues arising from the previously manual process, particularly the increased defect rate and inefficiencies caused by worker s. Hyundai Robotics' HH050 six-axis industrial robot was utilized for this purpose, automating various tasks such as product stacking, pin insertion, and tray placement , ensuring high productivity and stability. Warranty Period 1 Year Performance Year 2024 Project Duration 3 Months

Scrapbook
Yuhan-Kimberly's Choice! Fully Automated Depalletizing and String Cutting 📦

Yuhan-Kimberly's Choice! Fully Automated Depalletizing and String Cutting 📦

Process Overview This implementation case, implemented at Yuhan-Kimberly's Chungju factory , combines a Yaskawa industrial robot with a string cutting workstation to achieve automated depalletizing and string cutting. The client introduced the depalletizing system to reduce labor costs and work fatigue, and expressed strong interest in automating rope cutting and discharge to maximize cost savings and efficiency. This solution sorts and cuts boxes of various sizes before feeding them to the case packer, improving the efficiency of the box feeding and rope cutting processes, while also reducing the physical burden on workers and ensuring safety. Project Background and Objectives At Yuhan-Kimberly's Chungju factory , the process of dismantling palletized boxes and loading them into case packers individually was entirely manual. This process was highly repetitive and presented a constant risk of safety accidents due to the use of knives during the removal of the twine. The goal of this project was to automate the entire process, from depalletizing to loading into the case packer, minimizing human dependence. Furthermore, by unmanning the twine cutting process, we aimed to ensure worker safety, reduce fatigue and on-site personnel burden, and ensure stable plant operations.

Scrapbook
A House Built by Robots?! Space Factory Automates Modular Housing Window Assembly! 🛠️🏠

A House Built by Robots?! Space Factory Automates Modular Housing Window Assembly! 🛠️🏠

Project Overview This case marks Korea's first automated solution for modular housing window assembly, combining a KUKA industrial robot, a custom-designed robotic gripper, and a High Payload Track Motion system. Space Factory introduced this automation system to reduce construction costs and ensure consistent quality in modular housing production. Background & Objective Traditionally, skilled workers manually assembled window frames on-site, which was time-consuming and labor-intensive. Meeting diverse client requirements also demanded a large workforce. In addition, the wide and complex work environment made real-time monitoring and process control difficult. The goal of this project was to automate the window assembly process to significantly reduce work time, establish a standardized production system for consistent quality, and enhance process management through real-time production monitoring.

Scrapbook