Process layout
Process Overview
Honda knuckles applied to Accord vehicles A robotic deburring system that automatically removes burrs generated on the machined surface after processing using two robots
The collaboration between the positioning robot and the deburring robot, and the parts accessed by the deburring tool, are configured with a dedicated deburring device.
Perfectly deburring machined surfaces of products with complex shapes
Full process automation configuration implemented in conjunction with the processing line for deburring , cleaning , Inspection , rust prevention , and packaging.
Components
| Robot | Product positioning robot and deburring robot configuration, compatible with various robots |
|---|---|
| Peripherals | Deburring Tool • Capable of absorbing irregularly shaped parts in the X, Y, and Z axis directions • Air floating function (5° in X and Y directions, 8mm in the Z direction) • Protects products and tools from impact • Deburring tool breakage detection function • Dedicated deburring • Use a dedicated deburring device for areas inaccessible to the deburring tool |
Workflow
| STEP 1. | Feeding finished products to a dedicated deburring device |
|---|---|
| STEP 2. | special deburring operations and deburring operations for the robotic gripping unit |
| STEP 3. | synchronized operation between the deburring robot and the positioning robot as the positioning robot changes the product's location |
| STEP 4. | air blowing of finished deburred products |
| STEP 5. | Inspection, rust prevention, discharge, and packaging. |
Key Features
Deburring of products with complex shapes is possible by utilizing two robots .
. In-line automation of existing processing lines possible / Standalone line configuration possible
. Air floating Protect products and tools by applying deburring tools
Unmanned automation of the entire process , including machining , deburring , air blow, Inspection , rust prevention , cleaning , and packaging, is possible .
Providing solutions that meet customer needs based on extensive mass production experience
Implementation Results
| Client Feedback | We have enhanced cost competitiveness by introducing robotic automation for the deburring process, which requires a large workforce and demands high labor intensity, thereby increasing the workforce to 3 people each for day and night shifts. The automation of the deburring process has improved productivity and reduced variation in deburring quality. |
|---|
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