Process layout
Process Overview
- This case study demonstrates an order picking system that optimizes the operation of ten Eugene Gocart 180s using Marosol's remote control system, SOLlink.
- With the self-developed SOLlink, multiple AMRs are clustered and controlled to maximize logistics system efficiency. The order picking system, integrated with WMS, allows for flexible handling during peak periods without the need for additional workers.
Warranty Period
- 1 Year
Performance Year
- 2023
Project Duration
- Need for consultation
Project Background and Objectives
- Improved workforce supply and employment stability through the introduction of logistics robots
- Introducing robots for high-intensity, repetitive tasks reduces the risk of musculoskeletal disorders and industrial accidents among workers
- Integrating WMS and order picking systems increases work efficiency and reduces error rates
Components
| Robot | Yujin Robot GoCart180 *10 |
|---|---|
| Peripherals | Integrated multi-robot system SOLlink Upper module Order picking cart Middleware |
Workflow
| STEP 1. | A worker positions himself between the racks in the warehouse |
|---|---|
| STEP 2. | AMR loads the cart |
| STEP 3. | AMR passes the rack and stops at a designated location |
| STEP 4. | The worker loads items onto the cart |
| STEP 5. | When the cart is full, the AMR unloads the cart at a designated location. |
Key Features
- Connect to the entire conveyor line for high-capacity processing.
- The intuitive UX/UI of the OP panel allows for flexible support of various pallet/bag sizes.
- Using a product sorting device, a vision-free, low-cost solution is implemented.
Implementation Results
| Key Metrics | More than doubling the maximum daily order picking capacity per worker, expanding the use of robots in logistics warehouses, and reducing worker musculoskeletal disorders and turnover rates. |
|---|---|
| Client Feedback | The introduction of robots reduced workloads, leading to increased employee retention and a more flexible response to sudden increases in cargo volume. Notably, lower body fatigue was significantly reduced by eliminating the need to carry picked items. The logistics robot system, integrated with the upper-level WMS system, reduced human error and boosted customer satisfaction. |
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